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Table of Contents

Installing the Chassis

Installing the Chassis

This chapter describes how to prepare your site for installation, and to install and power up your chassis. This chapter contains the following sections:


Warning Before you install, operate, or service the system, read the Site Preparation and Safety Guide. This guide contains important safety information you should know before working with the system.

Site Planning

Planning the proper location and layout of your equipment rack or wiring closet is essential for successful system operation. Equipment placed in an inadequately ventilated area can cause system overtemperature conditions. In addition, poor equipment placement can make chassis panels inaccessible and difficult
to maintain.

Before installing the chassis, make sure you have on hand all the additional external equipment and cables. Consider these factors related to each type of interface when preparing your site for network connections to the chassis:

All port adapters, interface modules, and switch modules ship installed in the chassis. Refer to the Catalyst 8540 CSR Route Processor and Interface Module Installation Guide for detailed information about the Catalyst 8540 CSR cables and port pinouts. Refer to the Processor Installation Guide and the ATM Port Adapter and Interface Module Installation Guide for detailed information about the Catalyst 8540 MSR cables and port pinouts.

Rack-Mounting the Chassis

You need the following tools and equipment to install the chassis:

The following items are included in the accessory kit that ships with your chassis:

To install the chassis in a rack, follow these steps:


Step 1   Prepare for installation as follows:


Caution If the rack is on wheels, ensure that the brakes are engaged or that the rack is otherwise stabilized.

Step 2   Install the shelf brackets as follows:


Figure 2-1: Installing the Shelf Brackets

Note   No shelf is required with this assembly; the shelf brackets support the chassis in the rack.

Step 3   Place the cable guides on the sides of the chassis between the L brackets and the chassis.

Step 4   Secure the cable guides and the L brackets to the chassis using the ten M3 Phillips countersunk-head screws provided in the rack-mount kit. (See Figure 2-2 .)


Figure 2-2: Attaching L Brackets and Cable Guides

Step 5   Install the chassis in the rack as follows:

  If the front of the chassis (front panel) is at the front of the rack, insert the rear of the chassis between the mounting posts.
  If the rear of the chassis is at the front of the rack, insert the front of the chassis between the mounting posts.

Figure 2-3: Installing the Chassis in the Rack

Step 6   Check the release levers to ensure that all modules are installed securely and tighten any loose captive installation screws on all modules.


Installing Power Supplies

You need a 1/4-inch flat-blade screwdriver to install a power supply.


Warning Keep hands and fingers out of the power supply bays. Voltage is present on the chassis backplane when the system is operating.

To install an AC or DC power supply, follow these steps:


Step 1   Grasp the power supply handle with one hand. Place your other hand underneath to support the bottom of the supply. (See
Figure 2-4 .)


Figure 2-4: Handling a Power Supply

Step 2   Push the power supply into the power supply bay until the faceplate is flush with the cover.


Note   In a nonredundant configuration, install the power supply in the left power supply bay.

Step 3   Tighten the captive installation screw by turning it clockwise.

For power supply replacement information, see the "Replacing Power Supplies" section.


Connecting Power to the Chassis

This section describes the procedures for connecting AC and DC power to the chassis. This section contains the following topics:


Note   Install proper grounding to avoid damage from lightning and
power surges.

Connecting the AC Power Supply

To connect power to an AC power supply, follow these steps:


Step 1   Plug a power cord into the power cord connection of one AC power supply. (See
Figure 2-5.)


Figure 2-5: Power Cord Connections

Step 2   Connect the other end of the AC power supply cord to an input line.

Step 3   Plug the power cord into the power cord connection of the redundant power supply.

Step 4   Connect the redundant AC power supply cord to an input line other than the initial power supply line.

Step 5   Turn the power switch of the AC power supply on ( | ).

Step 6   Verify power supply operation by checking the power supply LEDs. See Table 2-1 for LED descriptions.


Connecting the DC Power Supply

To connect power to the DC power supply, follow these steps:


Step 1   Verify that power is off to the input line.

Step 2   Ensure that the power switch is off (0) on the power supply.

Step 3   Remove the terminal block cover by removing the two screws at the top and bottom of the terminal block cover. (See Figure 2-6.)


Figure 2-6: DC Power Supply (Terminal Block Cover Shown)

Step 4   Attach the appropriate lugs to the DC-input wires. (See Figure 2-7.)

Step 5   Wire the DC-input conductors from the top of the terminal block as follows:


Figure 2-7: DC Power Supply (Terminal Block Cover Not Shown)

Warning When installing the unit, the ground connection must always be made first and disconnected last.


Note   Use 8 AWG, 90º, copper conductor for the above connections.


Note   Route the wires from the top of the terminal block so that you do not obstruct access to the chassis power switch.

Step 6   Reinstall the terminal block cover after ensuring that all wire connections are secure.

Step 7   Connect the redundant power supply to a different DC input line other than the initial power supply line.

Step 8   Turn the power supply power switch on ( | ). (See Figure 2-7.)

Step 9   Verify power supply operation by checking the power supply LEDs. See Table 2-1 for LED descriptions.

Power Supply LEDs

The three LEDs on the power supply shown in Figure 2-8 perform the following functions:


Figure 2-8: Power Supply LEDs

Table 2-1 describes the LEDs.
Table 2-1: LED Descriptions
LED State Description

Input OK

Green
Off

Power supply is on and receiving source power.
Failure.

Fan OK

Green
Off

Fan assembly is operating properly.
Failure.

Output Fail

Red

Off

Output voltage is outside of proper range,
+3.3, +5, +12, and +42 VDC.
Output voltage is in proper range.


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Posted: Thu Sep 21 13:35:27 PDT 2000
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