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Installation - Direct Connect

Installation - Direct Connect

This section discusses installation procedures for a direct connect configuration. The basic cabling configuration and a table showing cable types and part numbers are also presented in this section.

7.1 Cabling Configuration - Direct Connect

This section provides an illustration showing the cabling requirements for the direct connect configuration of the Cisco 6100. This section also contains a table showing cable part numbers identified for the direct connect configuration.

7.1.1 Cable Diagram - Direct Connect

The following is an illustration of the basic cabling of the direct connect configuration of the 6100. Some connectors are not used because they are specific to one of the other configurations of the 6100 or because they have been reserved for future use.


Figure 7-1: Basic Cabling for Direct Connect Configuration


7.1.2 Cable Part Numbers - Direct Connect

The following table lists the cables and their associated part numbers for the direct connect configuration of the 6100.

The pinouts for these cables can be found in Table A-1 (J39-J44), Table A-8 (J3-J6), and Table A-9 (J1-J2).


Table 7-1:
Direct Connect Cable Part Numbers
NetSpeed Description NetSpeed Part Number Cisco Description Cisco Part Number

Basic Data - 24" 50-Pin CHAMP to 50-Pin CHAMP

Connection Use:
J39 (MC) to J3 (PSC)
J40 (MC) to J1 (PSC)
J41 (MC) to J5 (PSC)

4100-021-01

6120 to 6100 Cable Kit

CAB-61-014

Basic Data - 24" 50-Pin CHAMP to 50-Pin CHAMP

Connection Use:
J44 (MC) to J6 (PSC)
J43 (MC) to J2 (PSC)

4100-021-02

6120 to 6100 Cable Kit

CAB-61-014

Basic Data - 24" 50-Pin CHAMP to 50-Pin CHAMP

Connection Use:
J42 (MC) to J4 (PSC)

4100-021-03

6120 to 6100 Cable Kit

CAB-61-014

Basic Voice - 50' 50-Pin CHAMP to 50-Pin CHAMP

Connection Use:
J7, J8, J9, and J10 (PSC) to MDF

4100-033-01

6120 to MDF Cable Kit, 50'

CAB-61-015

Basic Voice - 150' 50-Pin CHAMP to 50-Pin CHAMP

Connection Use:
J7, J8, J9, and J10 (PSC) to MDF

4100-033-02

6120 to MDF Cable Kit, 150'

CAB-61-016

Basic Voice - 75' 50-Pin CHAMP to 50-Pin CHAMP

Connection Use:
J7, J8, J9, and J10 (PSC) to MDF

4100-033-03

6120 to MDF Cable Kit, 75'

CAB-61-017

Basic Voice - 175' 50-Pin CHAMP to 50-Pin CHAMP

Connection Use:
J7, J8, J9, and J10 (PSC) to MDF

4100-033-04

6120 to MDF Cable Kit, 175'

CAB-61-018

MC=multiplexer chassis
MDF=Main Distribution Frame
PSC=POTS splitter chassis

7.2 Installation Procedures - Direct Connect

The following table shows a check list of the installation steps for the Digital Off-Hook (DOH) standard configuration. Then subsequent subsections discuss each of the installation steps in detail.


Table 7-2: Installation Steps Checklist
Check Installation Step

1. Bolt empty multiplexer chassis (MC) and PSC into the relay rack

2. Connect the MC to the PSC

3. Grounding the MC and PSCs

4. Connect power inputs on the MC to the fuse/alarm panel

5. Connect the alarm contacts

6. Locate (or install) the System I/O card install on the rear panel of the MC

7. Provision the clock

8. Connect (wire) the PSC to the MDF

9. Apply power to the system

10. Install the 6100 modules

11. Verify ATU-C module jumpering

12. Set the ATU-C redundancy for 1:15 or 1:30 configurations

13. Install the filler faceplates in open slots

14. Validate continuity of wiring/cabling between MDF and PSC

15. Insert the network interface (NI) modules to the MC and cable between the ATM switch and the NI module

16. Connect the management cable from the MC to a PC or UNIX system running ViewRunner

If you are installing a subtended network, please see the "Installation - Subtended Network" chapter when you complete these steps.

7.2.1 Installing the Chassis

Bolt the empty chassis into the relay rack. Make sure you leave a 1U space between the MC and the first PSC to allow for cabling from the back to the front.


Note In future releases, a 1U sized cable tray will be built in to each of the 6100 chassis.

The MC chassis (9U) should be at the top of the rack followed by one or more PSCs (4U each).

7.2.2 Connecting the MC to the PSC

Connect the 50-pin CHAMP cables from the MC (J39 -J44) to the PSC (J1 - J6). These connections are for ADSL data flow between the MC and the PSC.

The PSC has three sets of connections for:

Refer to the following figure for the location of these connectors.


Figure 7-2: POTS Splitter Chassis Connections


See Figure 7-1 for an illustration of the cabling between the MC and the PSC for the direct connect configuration. See Table A-1 for a description of the pinouts for MC connectors J39-J44. See Table A-8 for a description of PSC connectors J3-J6, and see Table A-9 for a description of PSC connectors J1 and J2.

7.2.3 Grounding the MC and PSCs

The one requirement for grounding to be considered during installation is grounding the chassis to the rack.

Grounding the Chassis to the Rack

Chassis grounding must be provided by using the grounding clips (compression screw) provided. The grounding clips are located in the upper left hand corner of each chassis when viewed from the rear.

You should use 14 gauge stranded wire or thicker and verify that all paint or oxidation has been removed from the frame at the point of the grounding connection.

The left side of Figure 7-3 illustrates the grounding of the MC and PSCs to the rack.


Figure 7-3: Grounding the MC and PSCs


7.2.4 Connecting Power from the MC to the Fuse/Alarm Panel

Connect the power terminal block connector inputs on the MC (P13) to the fuse/alarm panel located at the top of the rack. Wire up the -48V power feeds from the fuse and alarm panel to the MC.

External power is supplied to the system as -48V from the Central Office (CO) MDF to the fuse/alarm panel. Power is fed from the fuse/alarm panel to the MC through a 4-position terminal block (P13) located at the top of the MC back panel. Figure 7-4 shows the location of the P13 connector.


Figure 7-4: Power Connections


Warning To prevent the system from being powered, the fuses should NOT be installed at this time. If the fuses have already been installed, they should be removed. Fuses can be replaced after the system is wired.

The nominal amperage for the MC is 7 amps. In a typical CO, the amperage and fusing is factored by 1.25. Therefore, each MC should have a 10 amp fuse. Figure 7-5 illustrates the fusing connections.


Figure 7-5: Fusing Connections for the MC


See Figure A-6 for an illustration of the P13 power terminal block on the MC.

The power returns from the chassis to the fuse/alarm panel should be wired as illustrated in Figure 7-6.


Figure 7-6: Power Return Connections for the MC


7.2.5 Connecting the Alarm Contacts

Connect the Alarm contacts to the E2A, visual, and audible (P14, P15, P17) alarm connections on the MC backplane. There are wire wrap alarm contacts for three alarm types: critical, major, and minor.

The alarm interface provides three types of alarm contacts: E2A, visual, and audible. Each connector provides a dedicated side-by-side pair of contacts for critical, major, and minor alarm contacts. The critical alarm contacts are normally closed to allow critical alarms to activate a CO alarm in the event of a loss of power to the 6100 system. That is, if power is lost, the critical alarm contacts will open, causing a CO alarm to be activated. The major and minor alarm contacts are normally open.

Typically, audible and visual alarm contacts are used to connect to CO alarm systems. E2A contacts are designed to connect to a standardized management interface for intra-office alarm transport.

An automatic cut off (ACO) input is also located adjacent to the audible alarm contacts. The ACO input deactivates audible alarm contacts when closed. The system controller (SC) module front panel contains a button labeled ACO that you can press to disable the CO audible alarms on site. All alarm contacts are rated at 2 amps maximum current and 220 VDC maximum voltage.

The following figures show the location of the alarm interface connectors on the MC rear panel and provide a close-up of the connector pinouts.


Figure 7-7: Location of Alarm Interface Connectors



Figure 7-8: Close-up of Alarm Interface Connector Pinouts


See Figure A-8 for an illustration of the MC alarm contact connectors. Table A-3 shows the pinouts for the E2A (P14), Visual (P15), and Audible (P17) alarm contacts.

7.2.6 Locating the System I/O Card on the MC

The 6100 is shipped with the system I/O card already installed on the rear of the MC. If the card is missing from your system, install it at connector locations P9 and P3. (See Figure 4-1 for the location of these connectors and Table 4-3 for a description of the connector.)

The system I/O card provides the 10BaseT ethernet connector for the system management interface to a PC or UNIX system and external clock wire wrap pins.


Note The Ethernet port should be at the bottom of the system I/O module face plate when connecting to get the proper orientation.

Also located on the system I/O card are coaxial connections for DS3 cabling when a DS3 NI module is installed. If no DS3 NI is present, the coaxial connections are not used. See the "Connecting the Network Interface" section for more information on the NI modules.

The following figure is an illustration of the system I/O card:


Figure 7-9: System I/O Card


7.2.7 Provisioning the Clock

The Cisco 6100 can be timed from one of three places:


Note Currently only the internal clock on the NI module is used. This is hard-coded in the system software. In a future release, ViewRunner and the 6100 software will allow the selection of a primary and a secondary clock source. You will then be able to specify which two of the three options are used.

External BITS clock connection. Connect the external 1.544 MHz clock source (if required) to the external clock input (wire wrap pins at location P5 on system I/O card). The external clock interface is located on the system I/O board at P5 on the rear panel of the multiplexer chassis. The interface consists of two wire wrap contacts. Each contact is labeled either tip or ring. Tip contacts are connected to the tip wire contact from the CO. Ring contacts are connected to the ring wire contact from the CO.


Note Node timing is not required for ATM unspecified BIT rate (UBR) data storage. Clocking becomes important with the advent of continuous BIT rate (CBR) AAL1 circuit emulation services.

The clock interface allows the CO to connect the 6100 to an external clock source. The external clock provides a timing reference for the 6100 system. The electrical interface for the external clock should be a 100-ohm twisted pair 1.544 MHz T1 bipolar signal.

The following figure shows the external clock interface wire wrap contacts on the system I/O card.


Figure 7-10: Location of External Clock Wire Wrap Contacts


7.2.8 Connecting the PSC to the MDF

Using the special cables provided by Cisco or built according to the specifications for a Nortel NT-T100 Series cable, punch down the PSC line connectors (J11-J14) to the 66 Block. Then punch down the slot/line tip/ring pairs to the standard CHAMP color mapping for the MDF. Connect the voice connectors (J7-J10) to the POTS class 5 switch. The data connectors (J3-J6) go to the MC data connectors.


Note The mappings in this example are specifically for the Siecor NE-66QC-100 block as the CHAMP termination points at the MDF. Your company may use a different punch down block. The color guides in the figures specify tip/ring mapping per subscriber for terminating to a given PSC slot and line. Different blocks may require different physical punch down diagrams, but the color code assignments do not change.

Figure 7-11, Table 7-3, Figure 7-13, and Figure 7-14 provide the information required to trace any single connection from a particular slot/line of the PSC to the outside world.

Figure 7-11 illustrates the connectors used to connect from the PSC through to the Class 5 Switch (through the MDF). In the illustration, slots 1-10 support up to 40 subscribers, and slots 13-22 support up to 40 more subscribers. The first 40 subscribers can be traced through punch down block A, and the second 40 subscribers can be traced through punch down block B.

Knowing that connector J11 on the PSC services slots 1-5 in the chassis, you can consult Table 7-3 for the tip and ring information for any particular slot/line. For example, slot 1, line 1 off the PSC is 1-1 tip = pin 9 and 1-1 ring = pin 34. The wire colors for slot 1 (line 1 tip/ring going to the 66 block) are 1-1 tip = RED/BRN and 1-1 ring = BRN/RED. Once the wires are punched down to the appropriate 66 block connectors and wired to the outside world, you should be able to trace a connection from the MC slot/port through to the outside subscriber line. Figure 7-13 shows the 66 block wire wrap tip/ring map for connectors J7, J9, J11, and J12, and see Figure 7-14 shows the 66 block wire wrap tip/ring map for connectors J10, J8, J13, and J14.

Table A-7 shows the pinouts for subscriber line connectors J11-J14 and Table A-6 shows the pinouts for the POTS connectors J7-J10.


Figure 7-11: Tip/Ring Trace from PSC to 66 Block Punch Down



Figure 7-12: MC/POTS Slot/Connector Assignments




Figure 7-13:
66 Block Punch Down Wire Wrap - Block A



Figure 7-14:
66 Block Punch Down Wire Wrap - Block B


7.2.9 Applying Power to the System

Apply power to the system by installing fuses or turning on breakers in the fuse/alarm panel (whichever is applicable). The power returns from the chassis to the fuse/alarm panel should be wired as illustrated in Figure 7-7. Check the polarity of the -48VDC connections to each chassis by attaching a voltmeter with the minus lead on -48 RTN and the plus lead on -48 VD_A. The meter should read between -36VDC and -60VDC.

Warning Installing modules in the 6100 system with the power leads reversed may cause damage to the modules.

7.2.10 Installing Cisco 6100 Modules

After the rack, chassis, and basic cables are installed, install the 6100 modules in the following order to ensure that auto-discovery works properly. (See the ViewRunner for Windows Provisioning and Operation Manual for more information on the auto-discovery feature.)

Caution Proper electrostatic discharge (ESD) protection is required at all times when handling modules. Installation and maintenance personnel should be properly grounded via ground straps to eliminate the risk of ESD damage when handling modules. Modules are subject to ESD damage upon removal from their anti-static shipment bag.

See the "Front Panel Status Indicators" chapter for more information on installing the DS3 subtending module for subtended systems.

7.2.11 Verifying ATU-C Module Jumpering

The ATU-C modules are jumpered differently between the DOH configurations and the direct connect configuration. The proper placement of the ATU-C jumpers for the direct connect configuration is shown in the following figure. The orientation of the figure shows the front panel of the module to the left and the backplane connections to the right.

See Figure 5-16 for information about the DOH standard configuration and ATU-C jumpering.


Figure 7-15: Direct Connect Jumpers


7.2.12 Set ATU-C Redundancy for 1:15 or 1:30 Configuration (optional)

The xDSL protection bus jumper, in conjunction with DIP switches SW1 and SW2, on the MC let you designate one or two backup (redundant) ATU-C slots in the MC. Slots 20 and 38 may be configured as redundant slots, in either 1:15 or 1:31 configurations. For 1:15 configurations, the ATU-C in slot 20 serves as a backup module for ATU-Cs in slots 1-8 and 13-19; the ATU-C in slot 38 backs up ATU-Cs in slots 21-28 and 31-37. For 1:31 configurations, the ATU-C in slot 20 serves as a single backup card for all other ATU-Cs in the MC.

For 1:15 redundancy, you can make slots 20 and 38 redundant slots by setting all switches on SW1 and SW2 to the ON position and moving the protection bus shunt to the 1:15 position as shown in Figure 7-16.

For 1:31 redundancy, you can make slot 20 redundant by setting all switches on SW1 to the ON position, and moving the protection bus shunt to the 1:31 position as shown in Figure 7-16. All switches on SW2 should be set to the OFF position, thereby allowing slot 38 to be used as a primary ATU-C slot (see Figure 7-17).


Figure 7-16: xDSL Protection Bus Shorting Jumper



Figure 7-17:
xDSL Protection DIP Switches (in OFF position)


7.2.13 Installing Filler Faceplates

Although not required for system operation, filler faceplates must be installed in all open slots of each chassis to meet UL 1950, Issue 3 safety requirements.

7.2.14 Validating the Continuity Between MDF and PSC

Validate the continuity of the wiring/cabling between the Public Switch Telephone Network (PSTN) and the MDF to the PSC. Table 7-3 describes the procedures to determine whether or not the following connections exist:


Table 7-3: Testing Physical End-to-End Cabling

Required Equipment

  • 1 Cisco 675

  • 1 CPE POTS splitter (15K or 8K depending on install configuration)

  • 1 Telephone (CENTREX type or standard POTS set depending on install configuration)

  • 1 RJ-11 cable (one side RJ-11, the other side exposed wire for punch down) for connecting CPE POTS splitter to MDF

  • 2 RJ-11 cables (one RJ-11 to RJ-11 for CPE POTS splitter to phoneset, and one RJ-11 to RJ-11 to 675)

  • 1 SC

  • 1 NI module

  • 1 ATU-C

  • 1 POTS splitter module

Set Up the Cisco 6100

  • Configure the 6100 with 1 SC, 1 ATU-C, and 1 POTS splitter module. The POTS modules will go into the slots that contains the port being tested.

  • At the MDF, punch down the RJ-11 cable to the subscriber port that is to be tested. This acts as the subscriber line to the 675.

  • Punch down a connection to a voice switch or tester providing dial tone for POTS testing.

  • Using the RJ-11 cables, hook the telephone, subscriber line, and ADSL line into the POTS splitter as outlined in the CPE documentation.

Operation

  • Power the 675 on. Verify that the ATU-C trains up to the 675 by checking the LEDs on the ATU-C and the 675. If the Cisco 675 and the ATU-C are trained, the 675 WAN LNK will be solid green (the LED blinks during training activity), and the ATU-C LED will be solid green. This verifies subscriber connectivity from the MDF for that port.

  • Verify the telephone receives dialtone and outgoing calls can be established. Verify incoming calls ring the phone.

In addition to the above continuity testing, a 2-wire analog test interface is provided for attaching external ADSL test equipment. Using this interface, test tones may be injected towards the subscriber line, or internally towards the ATU-Cs. Two methods are provided for attaching external ADSL test equipment to the 6100:


Note The test interface will be supported in a future release of the 6100.

Figure 7-18 shows the test interface connectors on the MC rear panel, and Figure 7-19 shows the test interface plug-in jack on the front of the SC.


Note The SC test jack is only used for the DOH (entry-level) and direct connect configurations. In the direct connect configuration, test signals can only be routed to ATU-C modems.

Figure 7-18: Test Interface on the MC Rear Panel



Figure 7-19:
Test Interface on the SC Front Panel


7.2.15 Connecting the Network Interface

Plug the NI module into slot 10 on the MC.

The 6100 NI module provides three types of network connections:

The OC3c interface connections are located on the front panel of the NI modules and consist of two SC-type optical connectors. Refer to Figure 7-20 to see the OC3c interface connector on the NI module.

If you are using an OC3c single- or multi-mode NI, connect the NI transmit and receive cables from the ATM switch through the 1U space between the MC and the first PSC. Connect the optical fiber to the transmit and receive connectors in the inset on the front panel of the NI modules. The transmit connector is the one closest to the top of the front panel and closer to the faceplate, and the receive connector is closest to the bottom of the module and farthest from the faceplate. Silkscreening inside the inset identifies which connector is which. The fiber is coiled loosely within the 1U space to take out slack.

The reach for the single-mode fiber (SMF) interface is specified to 35Km, using Siecor .20dB per Km, 9uM optical cable. The electro-optical characteristics of the single-mode 155 MBd ATM transceiver 2x9 are as follows:


Table 7-4: Single-Mode OC3c Electro-optical Characteristics
Transmitter Units Min Typ Max

Output Power (average)

dBm

-15.0

-11.0

-8.0

Center WaveLength

nm

1260

-1360

For single-mode ATM/SONET/SDH transceivers (0° to +70°C fiber), the receiver minimum optical input power is -31 dBm (avg.), and the receiver maximum optical input power is -8 dBm (avg.).

The electro-optical characteristics of the multi-mode OC3 transceiver are as follows:


Table 7-5: Multi-Mode OC3c Electro-optical Characteristics
Transmitter Units Min Typ Max

Output Power (average)

dBm

-17.0

-15.0

-12.0

Center WaveLength

nm

800

-900


Figure 7-20:
OC3c Network Interface Connection


The DS3 NI connections are on the system I/O plug-in card that is located on the rear panel of the MC. They connect to the ATM switch. Two 75-ohm BNC connectors are provided for DS3 transmit and receive.

The DS3 NI gets its transmit timing from a local oscillator with 20 ppm accuracy. The line build out defaults to 0 to 250 feet.

The default configuration for the DS3 NI is as follows:


Note For proper DS3 operation, jumper P2 must be populated. Jumper P1 may be populated.

Refer to the following figure for an illustration of these connectors.


Figure 7-21:
Location of DS3 Network Interface Connections


If you are using a DS3 NI, connect the cable from the ATM switch to the BNC connectors on the system I/O card on the rear panel of the MC. The bottom BNC connector (J3) (the closest to the ethernet connector) is for transmit and the top connector (J4) is for receive.

Cisco recommends that ferrite beads be added to the coaxial cables used to cable the DS3 system I/O card to the ATM switch (or to the DS3 subtend card - see the "Cabling the System I/O Card to the DS3 Subtend Card" section) to reduce the radiation/EMI susceptibility to high frequency noise between 30 and 200 MHz.

Using either the ferrite beads shipped with the DS3 NI module (type 43) or ones that use ferrite material type 43 or 44 with an impedance of >200 ohms +/-20% at 100 MHz, attach the beads close to both the transmit and receive BNC connectors on the system I/I card. See Figure 5-22 for the location of the BNC connectors.

If you are using thick type 734A coaxial cable, run the cable through the ferrite bead and clamp it shut, as shown in Figure 7-22.


Figure 7-22: Thick Coaxial Cable through Ferrite Bead


If you are using thin type 735A coaxial cable, run the cable through once, then loop it back through the ferrite bead and clamp it shut, as shown in Figure 7-23.


Figure 7-23: Thin Coaxial Cable through Ferrite Bead


Figure 7-24 shows the ferrite beads on the coaxial cable close to the BNC connectors on the system I/O card.


Figure 7-24: Ferrite Beads Close to BNC Connectors



Note A DS3 NI module must be installed in slot 10 of the 6100 MC for the DS3 BNC connectors to be active.

7.2.16 Connecting the Management Cable

Connect one end of the management cable to the RJ-45 (10BaseT) connector on the rear panel of the MC system I/O card. Connect the other end to a PC running ViewRunner for Windows, to a UNIX system running ViewRunner for OpenView, or to your ethernet LAN. Figure 7-25 illustrates the location of the RJ-45 connector on the system I/O module. See the ViewRunner for Windows Provisioning and Operation Manual for information on how to validate the connection.

Two ViewRunner management interface connections are provided on the system I/O card on the 6100 MC:


Note The craft interface is not supported in this release, except for system initialization of IP addresses. (See the ViewRunner for Windows Provisioning and Operation Manual for more information.)

10BaseT connection

The MC connects to the Management Interface via a 10BaseT ethernet cable. One end of the management cable connects to an RJ-45 8-position connector on the MC system I/O card. This card is located on the rear panel of the MC. The other end of the cable connects to a PC running ViewRunner for Windows, to a UNIX workstation running ViewRunner for Open View, or to the Ethernet LAN. Refer to Figure 7-21 to see the location of the RJ-45 connector on the system I/O card on the MC rear panel and the 9-pin connector on the front of the SC.

Craft Interface

The Cisco 6100 also supports a local craft interface for laptop or VT-100 terminal usage. The local craft interface is supported via a 9-pin D-sub serial connector on the face plate of the SC module. A straight through RS-232 management cable runs from the SC module's 9-pin D-sub connector to a corresponding 9-pin D-sub connector (J29). The port access settings are as follows:

This connection is used to establish a serial interface for the command line interface (CLI) which allows up to 7 people, via 1 serial session and 6 Telnet sessions, to manage a 6100 system. The CLI has a series of commands allowing the user to view status and configuration details of any entity within a 6100 and to modify certain system attributes. Currently only the Show Alarms commands are supported. See the ViewRunner for Windows Provisioning and Operations Manual for more information about the CLI.


Figure 7-25:
RS-232C Craft Interface Connection



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Posted: Tue Nov 16 09:07:18 PST 1999
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