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Cisco uBR7200 Series Universal Broadband Router 550-Watt AC-Input Power Supply Replacement Instructions

Cisco uBR7200 Series Universal Broadband Router 550-Watt AC-Input Power Supply Replacement Instructions

Product Numbers: PWR-UBR7200-AC, PWR-UBR7200-AC=, PWR-UBR7200/2-AC, CHAS-UBR7246VXR=, CHAS-UBR7246=, CHAS-UBR7223=

This document explains how to remove and replace the 550-watt (W) AC-input power supply in the Cisco uBR7200 series universal broadband routers (which consist of the Cisco uBR7246 VXR, Cisco uBR7246, and the Cisco uBR7223). It includes instructions for powering down the routers, removing an installed power supply, and installing a new power supply. This document also includes steps for verifying the initialization of the system after you power up a Cisco uBR7200 series router.


Note Use this document in conjunction with the Cisco uBR7200 Series Universal Broadband Router Installation and Configuration Guide and Regulatory Compliance and Safety Information for the Cisco uBR7200 Series Universal Broadband Router that shipped with your Cisco uBR7246 VXR, Cisco uBR7246, or Cisco uBR7223.

The following sections are included in this document:

If You Need More Information

The Cisco IOS software running on your router contains extensive features and functionality. The effective use of many of these features is easier if you have more information. For additional information on configuring and maintaining the Cisco uBR7200 series, the following documentation resources are available:

AC-Input Power Supply Overview

A fully configured Cisco uBR7200 series router arrives equipped with one 550W, AC-input power supply. For the Cisco uBR7246 VXR or Cisco uBR7246, an optional, second AC-input power supply can be ordered. The Cisco uBR7200 series operates with one installed power supply; however, the second power supply installed in a Cisco uBR7246 VXR or Cisco uBR7246 provides hot-swappable, load-sharing redundant power.


Note Detailed instructions for handling and replacing the Cisco uBR7200 series DC-input power supplies are contained in the document Cisco uBR7200 Series Universal Broadband Router 5 50-Watt DC-Input Power Supply Replacement Instructions (Part Number 78-5358-03). This document accompanies every 550W DC-input power supply that is shipped from the factory as a field-replaceable unit (FRU). This document is also available on the Documentation CD-ROM and on Cisco Connection Online (CCO).

Do not mix AC-input and DC-input power supplies in the same Cisco uBR7246 VXR or Cisco uBR7246 chassis.

The faceplate of the 550W AC-input power supply has a green OK LED, a power switch, a handle for removing, installing, and handling the power supply, an AC-input power receptacle, and two captive installation screws. (See Figure 1.)


Figure 1: Cisco uBR7200 Series AC-Input Power Supply Faceplate


The AC-input power supply operates between 100 and 240 VAC input voltage and supplies +3.5V, +5.2V, +12.2V, -12.2V, +16V, and -16V DC power to the router's internal components through the router midplane.


Note Each AC-input power supply has an electrical current rating of 7A.

The power supply handle provides a grip point for pulling the power supply out of the router. (See Figure 2.) The two captive installation screws secure the power supply in the router. A modular power cable connects the AC-input power supply to the site AC power source.

A cable-retention clip on the power supply secures the cable in the power supply and provides strain relief for the power cable. The power switch turns the power supply on and starts the system.

Installation Prerequisites

This section provides a list of parts and tools you need to remove and replace the AC-input power supply in the Cisco uBR7200 series. This section also includes safety and ESD-prevention guidelines to help you avoid injury to yourself and damage to the equipment.

Parts and Tools

You need the following tools and parts to remove and replace the AC-input power supply in the Cisco uBR7200 series. If you need additional equipment, contact a service representative for ordering information.

Safety Guidelines

Following are safety guidelines that you should follow when working with any equipment that connects to electrical power or telephone wiring.

Safety Warnings

Safety warnings appear throughout this publication in procedures that, if performed incorrectly, might harm you. A warning symbol precedes each warning statement.

Warning This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar with standard practices for preventing accidents. To see translations of the warnings that appear in this publication, refer to the Regulatory Compliance and Safety Information document that accompanied this device.

Waarschuwing  Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie die lichamelijk letsel kan veroorzaken. Voordat u aan enige apparatuur gaat werken, dient u zich bewust te zijn van de bij elektrische schakelingen betrokken risico's en dient u op de hoogte te zijn van standaard maatregelen om ongelukken te voorkomen. Voor vertalingen van de waarschuwingen die in deze publicatie verschijnen, kunt u het document Regulatory Compliance and Safety Information (Informatie over naleving van veiligheids- en andere voorschriften) raadplegen dat bij dit toestel is ingesloten.

Varoitus  Tämä varoitusmerkki merkitsee vaaraa. Olet tilanteessa, joka voi johtaa ruumiinvammaan. Ennen kuin työskentelet minkään laitteiston parissa, ota selvää sähkökytkentöihin liittyvistä vaaroista ja tavanomaisista onnettomuuksien ehkäisykeinoista. Tässä julkaisussa esiintyvien varoitusten käännökset löydät laitteen mukana olevasta Regulatory Compliance and Safety Information -kirjasesta (määräysten noudattaminen ja tietoa turvallisuudesta).

Attention  Ce symbole d'avertissement indique un danger. Vous vous trouvez dans une situation pouvant causer des blessures ou des dommages corporels. Avant de travailler sur un équipement, soyez conscient des dangers posés par les circuits électriques et familiarisez-vous avec les procédures couramment utilisées pour éviter les accidents. Pour prendre connaissance des traductions d'avertissements figurant dans cette publication, consultez le document Regulatory Compliance and Safety Information (Conformité aux règlements et consignes de sécurité) qui accompagne cet appareil.

Warnung  Dieses Warnsymbol bedeutet Gefahr. Sie befinden sich in einer Situation, die zu einer Körperverletzung führen könnte. Bevor Sie mit der Arbeit an irgendeinem Gerät beginnen, seien Sie sich der mit elektrischen Stromkreisen verbundenen Gefahren und der Standardpraktiken zur Vermeidung von Unfällen bewußt. Übersetzungen der in dieser Veröffentlichung enthaltenen Warnhinweise finden Sie im Dokument Regulatory Compliance and Safety Information (Informationen zu behördlichen Vorschriften und Sicherheit), das zusammen mit diesem Gerät geliefert wurde.

Avvertenza  Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe causare infortuni alle persone. Prima di lavorare su qualsiasi apparecchiatura, occorre conoscere i pericoli relativi ai circuiti elettrici ed essere al corrente delle pratiche standard per la prevenzione di incidenti. La traduzione delle avvertenze riportate in questa pubblicazione si trova nel documento Regulatory Compliance and Safety Information (Conformità alle norme e informazioni sulla sicurezza) che accompagna questo dispositivo.

Advarsel  Dette varselsymbolet betyr fare. Du befinner deg i en situasjon som kan føre til personskade. Før du utfører arbeid på utstyr, må du vare oppmerksom på de faremomentene som elektriske kretser innebærer, samt gjøre deg kjent med vanlig praksis når det gjelder å unngå ulykker. Hvis du vil se oversettelser av de advarslene som finnes i denne publikasjonen, kan du se i dokumentet Regulatory Compliance and Safety Information (Overholdelse av forskrifter og sikkerhetsinformasjon) som ble levert med denne enheten.

Aviso  Este símbolo de aviso indica perigo. Encontra-se numa situação que lhe poderá causar danos físicos. Antes de começar a trabalhar com qualquer equipamento, familiarize-se com os perigos relacionados com circuitos eléctricos, e com quaisquer práticas comuns que possam prevenir possíveis acidentes. Para ver as traduções dos avisos que constam desta publicação, consulte o documento Regulatory Compliance and Safety Information (Informação de Segurança e Disposições Reguladoras) que acompanha este dispositivo.

¡Advertencia!  Este símbolo de aviso significa peligro. Existe riesgo para su integridad física. Antes de manipular cualquier equipo, considerar los riesgos que entraña la corriente eléctrica y familiarizarse con los procedimientos estándar de prevención de accidentes. Para ver una traducción de las advertencias que aparecen en esta publicación, consultar el documento titulado Regulatory Compliance and Safety Information (Información sobre seguridad y conformidad con las disposiciones reglamentarias) que se acompaña con este dispositivo.

Varning!  Denna varningssymbol signalerar fara. Du befinner dig i en situation som kan leda till personskada. Innan du utför arbete på någon utrustning måste du vara medveten om farorna med elkretsar och känna till vanligt förfarande för att förebygga skador. Se förklaringar av de varningar som förkommer i denna publikation i dokumentet Regulatory Compliance and Safety Information (Efterrättelse av föreskrifter och säkerhetsinformation), vilket medföljer denna anordning.

Electrical Equipment Guidelines

Follow these basic guidelines when working with any electrical equipment:

Telephone Wiring Guidelines

Use the following guidelines when working with any equipment that is connected to telephone wiring or to other network cabling:

Preventing Electrostatic Discharge Damage

Electrostatic discharge (ESD) damages equipment and impairs electrical circuitry. ESD occurs when printed circuit boards are improperly handled and results in complete or intermittent failures.

The I/O controller, network processing engine, cable modem cards, and port adapters consist of a printed circuit board that is fixed in a metal carrier. Electromagnetic interference (EMI) shielding, connectors, and handle are integral components of the carrier. Handle the I/O controller, network processing engine, cable modem cards, and port adapters by their carrier edges and handle only; never touch the printed circuit board components or connector pins.

Although the metal carrier helps to protect the printed circuit boards from ESD, wear a preventive antistatic strap whenever handling the network processing engine, I/O controller, cable modem cards, or port adapters. Ensure that the strap makes good skin contact, and connect the strap's clip to an unpainted chassis surface to safely channel unwanted ESD voltages to ground. If no wrist strap is available, ground yourself by touching the unpainted metal part of the chassis.

Caution Make sure to tighten the captive installation screws on the network processing engine, cable modem cards, and I/O controller (use a number 2 Phillips screwdriver). These screws prevent accidental removal, provide proper grounding for the router, and help to ensure that the network processing engine, cable modem cards, and I/O controller are properly seated in the router midplane.

Following are guidelines for preventing ESD damage:

Caution Periodically check the resistance value of the antistatic strap. The measurement should be within the range of 1 and 10 megohm (Mohm).

Ensuring Easy Access to the Router

If your Cisco uBR7200 series router is installed in a standard 19-inch-wide, 4-post equipment rack or telco-type equipment rack, cables from other equipment in the rack might obstruct access to the rear of the router. Also, rack power strips or other permanent fixtures might obstruct access to the router. Review the following guidelines to ensure easy access to the rear of the router when it is installed in a rack. If the router is not installed in a rack, or if you already have clear access to the rear of the router, proceed to the "Removing and Replacing an AC-Input Power Supply" section.

Use the following guidelines to ensure easy access to the rear of the router when it is installed in a rack:

Caution Make sure that at least one other person is available to support the front of the router as you slide it out from the rack and, if necessary, to continue to support it while you remove and insert the power supply, network processing engine, or subchassis.

Removing and Replacing an AC-Input Power Supply

The following sections explain how to remove and replace an AC-input power supply in a Cisco uBR7200 series router for a single power supply configuration and a dual power supply configuration.

Caution When the input power to a Cisco uBR7200 series power supply is disconnected or lost, the power supply will enter a reset cycle for 90 seconds. Wait at least 90 seconds or move the power switch from one position to the other to restart the power supply. For example, if the power supply was ON when the power was disconnected or lost, move the power switch to the OFF position then back to the ON position. If you do not wait the full 90 seconds or move the power switch from one position to the other, the power supply will not restart.

Single Power Supply Configuration

Removing and replacing the AC-input power supply in a single power supply configuration involves the following tasks:

These tasks are described in detail in the following subsections.

Powering Down the Router


Note Before powering down the router, use the copy running-config startup-config command to save the router's running configuration to nonvolatile memory.

Step 1 Facing the rear of the router, place the power switch (on the power supply) in the OFF (0) position. Repeat this action if a second power supply is installed in the router.

Step 2 Observe the following items:

This completes the procedure for powering down the router. Proceed to the following section "Disconnecting AC-Input Power."

Disconnecting AC-Input Power

Warning Do not touch the power supply when the power cord is connected. For systems with a power switch, line voltages are present within the power supply even when the power switch is off and the power cord is connected. For systems without a power switch, line voltages are present within the power supply when the power cord is connected.
Warning Before working on equipment that is connected to power lines, remove jewelry (including rings, necklaces, and watches). Metal objects will heat up when connected to power and ground and can cause serious burns or weld the metal object to the terminals.

Step 1 Unplug the input power cable from the power source.

Step 2 Push the cable-retention clip that secures the input power cable to the router's power supply to the left.

Step 3 Unplug the other end of the input power cable from the power supply. (See Figure 2.)


Figure 2: Disconnecting Power from a Cisco uBR7200 Series AC-Input Power Supply


This completes the procedure for disconnecting AC-input power. Proceed to the following section "Removing the AC-Input Power Supply."

Removing the AC-Input Power Supply

Step 1 Using a number 2 Phillips screwdriver, loosen the two captive screws on the faceplate of the power supply. (See Figure 3.)

If the router is not installed in a standard 4-post or telco rack, skip to Step 5. If the router is installed in a rack, determine if any permanent rack fixtures, such as a power strip, are obstructing access to the power supply. If a rack fixture is obstructing access to the power supply, proceed to Step 2.


Figure 3: Captive Installation Screws and Handle on the AC-Input Power Supply


Step 2 Using a 3/16-inch flat-blade screwdriver, loosen the screws that secure the router to the front mounting strips of the rack.

Step 3 Position at least one person in front of the rack to support the front underside of the router.

Step 4 From the rear of the rack, carefully push the front of the router out of the rack until there is enough clearance to remove the power supply.

Step 5 Grasp the power supply handle and pull the AC-input power supply from the router.

Caution To maintain agency compliance requirements and meet EMI emissions standards for the Cisco uBR7246 VXR and Cisco uBR7246 with a single power supply, the power supply filler plate and its attached air dam must remain in the power supply adjacent to the installed power supply. Do not remove this filler plate or the attached air dam from the router unless you intend to install a redundant power supply.

This completes the procedure for removing the AC-input power supply from a Cisco uBR7200 series router. Proceed to the following section "Installing the AC-Input Power Supply."

Installing the AC-Input Power Supply

Step 1 Make sure the power switch on the power supply is in the OFF (0) position.

Step 2 Grasp the power supply handle with one hand and place your other hand underneath the power supply for support. (See Figure 4.)


Figure 4: Holding the AC-Input Power Supply


Step 3 Align the power supply to the power supply bay.

Step 4 Slide the power supply completely in to the power supply bay until its faceplate is flush with the router's rear panel.

Caution When inserting a power supply into the router, do not use unnecessary force; slamming the power supply into the bay can damage the connectors on the rear of the supply and on the midplane.

Step 5 Seat the power supply in the router by tightening the captive screws with a number 2 Phillips screwdriver.

Step 6 If there is no second power supply, replace the filler plate and its attached air dam on the empty power supply bay. Using a number 2 Phillips screwdriver, tighten the filler plate's captive screws.

Step 7 If you pushed the router from the rack, slowly guide the router back into the rack.

Step 8 Use a 3/16-inch flat-blade screwdriver to tighten the screws that secure the router to the front mounting strips of the rack.

Caution To maintain agency compliance requirements and meet EMI emissions standards for the Cisco uBR7246 VXR and Cisco uBR7246 with a single power supply, the power supply filler plate and its attached air dam must remain in the power supply adjacent to the installed power supply. Do not remove this filler plate or the air dam from the router unless you intend to install a redundant power supply.

This completes the procedures for installing a power supply in the router. Proceed to the following section "Reconnecting AC-Input Power."

Reconnecting AC-Input Power

Warning  Never defeat the ground conductor or operate the equipment in the absence of a suitably installed ground conductor. Contact the appropriate electrical inspection authority or an electrician if you are uncertain that suitable grounding is available.

Step 1 At the rear of the router, check that the power switch on the power supply is in the OFF (0) position.

Step 2 Push the cable-retention clip to the left, away from the AC receptacle, and plug in the power cable.

Step 3 Secure the cable in the power supply AC receptacle by pushing the cable-retention clip to the right until it snaps around the connector. The cable-retention clip provides strain relief for the AC power cable. (See Figure 5.)


Figure 5: Connecting AC-Input Power to a Cisco uBR7200 Series


Step 4 Plug the AC power supply cable into the AC power source.

This completes the steps for reconnecting AC-input power to a Cisco uBR7200 series router. Proceed to the following section "Powering Up the Router."

Powering Up the Router

Step 1 Check for the following:

Step 2 At the rear of the router, place the power switch on the power supply in the ON (|) position. Repeat this step if a second power supply is installed in the router. The green OK LED on the power supply goes on.

Step 3 Listen for the fans; you should immediately hear them operating.

Step 4 During the boot process, observe the system's LEDs. The LEDs on most of the port adapters and cable modem cards go on and off randomly. Some might go on, go out, and go on again for a short time. On the I/O controller, the IO Power OK LED goes on immediately.

Step 5 Observe the initialization process. When the system boot is complete (after a few seconds), the network processing engine begins to initialize the port adapters and the I/O controller. During this initialization, the LEDs on each port adapter behave differently (most flash on and off). The enabled LED on each port adapter goes on when initialization is completed, and the console screen displays a script and system banner similar to the following:

Cisco Internetwork Operating System Software 
IOS (tm) uBR7200 Software (uBR7200-I-M), Version 11.3(2)XA1 [kpfjrgiu 100]
Copyright (c) 1986-1998 by cisco Systems, Inc.
Compiled Sun 09-Mar-98 04:10 by smith
 

This completes the procedures for powering up the router. This also completes the procedure for replacing the AC-input power supply in a single Cisco uBR7200 series power supply configuration. If you have questions or need assistance, see the "Cisco Connection Online" section. Otherwise, if your Cisco uBR7246 VXR or Cisco uBR7246 has a dual power supply configuration, proceed to the following section "Dual Power Supply Configuration in a Cisco uBR7246 VXR or Cisco uBR7246."

Dual Power Supply Configuration in a Cisco uBR7246 VXR or Cisco uBR7246

Removing and replacing an AC-input power supply in a dual power supply configuration in a Cisco uBR7246 VXR or Cisco uBR7246 involves the following tasks:

These tasks are described in detail in the following subsections.

Turning OFF the Power Supply

Step 1 Facing the rear of the router, place the power switch (on the power supply) in the OFF (0) position.

Step 2 Observe the following items:

This completes the procedure for turning off the power supply. Proceed to the following section "Disconnecting AC-Input Power."

Disconnecting AC-Input Power

Step 1 Unplug the input power cable from the power source.

Step 2 Push the cable-retention clip that secures the input power cable to the router's power supply to the left.

Step 3 Unplug the other end of the input power cable from the power supply.

This completes the procedure for disconnecting AC input power. Proceed to the next section, "Removing the AC-Input Power Supply."

Removing the AC-Input Power Supply

Step 1 Using a number 2 Phillips screwdriver, loosen the two captive screws on the faceplate of the power supply. (See Figure 3.)

If the router is not installed in a standard 4-post or telco rack, skip to Step 5. If the router is installed in a rack, determine if any permanent rack fixtures, such as a power strip, are obstructing access to the power supply. If a rack fixture is obstructing access to the power supply, proceed with Step 2.

Step 2 Use a 3/16-inch flat-blade screwdriver to loosen the screws that secure the router to the front mounting strips of the rack.

Step 3 Position at least one person in front of the rack to support the front underside of the router.

Step 4 From the rear of the rack, carefully push the front of the router out of the rack until there is enough clearance to remove the power supply from the router.

Step 5 Grasp the power supply handle and pull the AC-input power supply from the router.

This completes the procedure for removing the AC-input power supply. Proceed to the following section "Installing the AC-Input Power Supply."

Installing the AC-Input Power Supply

Step 1 Make sure the power switch on the power supply is in the OFF (0) position.

Step 2 Grasp the power supply handle with one hand and place your other hand underneath the power supply for support. (See Figure 4.)

Step 3 Align the power supply to the power supply bay.

Step 4 Slide the power supply completely in to the power supply bay until its faceplate is flush with the router's rear panel.

Caution When inserting a power supply into the router, do not use unnecessary force; slamming the power supply into the bay can damage the connectors on the rear of the supply and on the midplane.

Step 5 Seat the power supply in the router by tightening its captive screws with a number 2 Phillips screwdriver.

Step 6 If you pushed the router forward in the rack, slowly guide the router back into the rack.

Step 7 Use a 3/16-inch flat-blade screwdriver to tighten the screws that secure the router to front mounting strips of the rack.

This completes the procedures for installing a power supply in the router. Proceed to the section "Reconnecting AC-Input Power" on this page.

Reconnecting AC-Input Power

Step 1 At the rear of the router, check that the power switch on the power supply is in the OFF (0) position.

Step 2 Push the cable-retention clip to the left, away from the AC receptacle, and plug in the power cable.

Step 3 Secure the cable in the power supply AC receptacle by pushing the cable-retention clip to the right until it snaps around the connector. The cable-retention clip provides strain relief for the AC power cable. (See Figure 6.)


Figure 6: Cisco uBR7200 Series Power Supply AC Receptacles and Power Switch


Step 4 Plug the AC power supply cable into the AC power source.

Step 5 Repeat Step 1 through Step 4 if a second power supply is installed.

This completes the steps for reconnecting AC-input power. Proceed to the following section "Turning ON the Power Supply."

Turning ON the Power Supply

Step 1 Place the power switch on the newly installed power supply in the ON (|) position.

Step 2 Observe the following:

This completes the procedures for turning on the power supply. This also completes the procedure for removing and replacing the AC-input power supply in a Cisco uBR7246 VXR or Cisco uBR7246 with a dual power supply configuration.

Cisco Connection Online

Cisco Connection Online (CCO) is Cisco Systems' primary, real-time support channel. Maintenance customers and partners can self-register on CCO to obtain additional information and services.

Available 24 hours a day, 7 days a week, CCO provides a wealth of standard and value-added services to Cisco's customers and business partners. CCO services include product information, product documentation, software updates, release notes, technical tips, the Bug Navigator, configuration notes, brochures, descriptions of service offerings, and download access to public and authorized files.

CCO serves a wide variety of users through two interfaces that are updated and enhanced simultaneously: a character-based version and a multimedia version that resides on the World Wide Web (WWW). The character-based CCO supports Zmodem, Kermit, Xmodem, FTP, and Internet e-mail, and it is excellent for quick access to information over lower bandwidths. The WWW version of CCO provides richly formatted documents with photographs, figures, graphics, and video, as well as hyperlinks to related information.

You can access CCO in the following ways:

For a copy of CCO's Frequently Asked Questions (FAQ), contact cco-help@cisco.com. For additional information, contact cco-team@cisco.com.


Note If you are a network administrator and need personal technical assistance with a Cisco product that is under warranty or covered by a maintenance contract, contact Cisco's Technical Assistance Center (TAC) at 800 553-2447, 408 526-7209, or tac@cisco.com. To obtain general information about Cisco Systems, Cisco products, or upgrades, contact 800 553-6387, 408 526-7208, or cs-rep@cisco.com.

Cisco Documentation CD-ROM

Cisco documentation and additional literature are available on a CD-ROM, which ships with your product. The Documentation CD-ROM, a member of the Cisco Connection Family, is updated monthly; therefore, it might be more up to date than printed documentation. To order additional copies of the Documentation CD-ROM, contact your local sales representative or call customer service. The CD-ROM is available as a single item or as an annual subscription. You can also access Cisco documentation on the World Wide Web at http://www.cisco.com, http://www-china.cisco.com, or http://www-europe.cisco.com.
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Posted: Tue Mar 7 12:32:16 PST 2000
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