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Table of Contents

Installing the Chassis

Installing the Chassis

This chapter describes the procedures for rack-mounting, connecting the cables, and powering up the ATM switch, and it contains the following sections:

Caution Before installing the chassis in a rack, read the section "Safety Recommendations" in this chapter to become familiar with the proper site and environmental conditions. Failure to read and follow these guidelines can lead to an unsuccessful installation and possible damage to the system and components.

Preparing for Installation

This section describes the equipment and site requirements for installing the chassis. Instructions for unpacking the system and additional equipment are provided in the document Unpacking Instructions, which is attached to the outside of the shipping container.

This section includes information about the following preinstallation requirements:

Warning Read the installation instructions before you connect the system to its power source.
Warning Only trained and qualified personnel should be allowed to install or replace this equipment.
Warning Ultimate disposal of this product should be handled according to all national laws and regulations.
Warning This equipment is to be installed and maintained by service personnel only as defined by AS/NZS 3260 Clause 1.2.14.3 Service Personnel.
Warning The telecommunications lines must be disconnected 1) before unplugging the main power connector and/or 2) while the housing is open.

Safety Recommendations

The following guidelines help verify your safety and protect the equipment. This list is not inclusive of all potentially hazardous situations that might arise as you install the switch, so be alert.

Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units; disconnect the power at the circuit breaker on DC units.
Warning Before working on equipment that is connected to power lines, remove jewelry (including rings, necklaces, and watches). Metal objects will heat up when connected to power and ground and can cause serious burns or weld the metal object to the terminals.
Warning Do not stack the chassis on any other equipment. If the chassis falls, it can cause severe bodily injury and equipment damage.
Warning Before working on a system that has an on/off switch, turn off the power and unplug the power cord.
Warning This unit might have more than one power cord. To reduce the risk of electric shock, disconnect the two power supply cords before servicing the unit.

Safely Lifting the Chassis

The switch chassis weighs 32 pounds (13.6 kilograms) when empty (no port adapters or power supplies installed) and 67 pounds (30 kilograms) with two power supplies and port adapters installed. The chassis is not intended to be moved frequently. Before you install the switch, verify that your site is properly prepared so you can avoid having to move the chassis later to accommodate power sources and network connections.

Two people are required to lift the chassis. Whenever you lift the chassis or any heavy object, follow these guidelines:


Figure 2-1: Unsafe Lifting Practice


Safety with Electricity

The processor card, carrier modules, port adapters, and redundant (second) power supplies are designed to be removed and replaced while the system is operating, without presenting an electrical hazard or risking damage to the system. Before removing a redundant power supply, verify that the first supply is turned on and that the power supply being removed is turned off.

Caution Turn off the system before removing the processor card. Removing the processor card from the system while it operates shuts down ATM switching. However, the processor card is hot swappable in all chassis; that is, no hardware damage occurs if it is removed while the power is on.

Never install equipment that appears to be damaged.

Use the following basic guidelines when working with any electrical equipment:

In addition, use the guidelines that follow when working with any equipment that is disconnected from a power source but still connected to telephone wiring or other network cabling.

Warning Do not work on the system or connect or disconnect cables during periods of lightning activity.

Preventing Electrostatic Discharge Damage

Electrostatic discharge (ESD) damage, which occurs when electronic cards or components are improperly handled, can result in complete or intermittent failures. The processor card and port adapters each consist of a printed circuit card that is fixed in a metal carrier. Electromagnetic interference (EMI) shielding and connectors are integral components of the carrier. Handle the carriers by the carrier edges only; never touch the cards or connector pins. Although the metal carrier helps to protect the cards from ESD, use a preventive antistatic strap whenever you handle the processor card or port adapters.

Caution Always tighten the captive installation screws on the processor card and port adapters when you are installing them. These screws prevent accidental removal of the processor card, carrier modules, and port adapters, provide proper grounding for the system, and help to ensure that the bus connectors are properly seated in the backplane.

The following guidelines help prevent ESD damage:

Caution For safety, periodically check the resistance value of the antistatic strap. The measurement should be between 1 and 10 megohms (Mohms).

Figure 2-2: Placement of Electrostatic Discharge Wrist Strap


Site Requirements

This section discusses the site requirements for power, wiring, equipment, environment, and configuration for the switch chassis.

Warning This unit is intended for installation in restricted access areas. A restricted access area is where access can only be gained by service personnel through the use of a special tool, lock and key, or other means of security, and is controlled by the authority responsible for the location.
Warning The device is designed to work with TN power systems.

AC and DC Power

The 376W, AC-input power supply uses a power factor corrector (PFC) that allows it to operate on input voltage and current within the ranges of 100 to 127 VAC and 50 to 60 Hz.

The 376W, DC power supply operates with a minimum of 3.5A and a maximum of 70A at +5V.

A second, identical power supply is also present in a chassis configured with the redundant power option. Redundant power ensures that power to the chassis continues uninterrupted in the event that one power supply fails. It also provides uninterrupted power in the event that one power line fails; but in this case the redundant power supply operates only if the power supplies are connected to separate input lines. Table B-1 in the appendix "Chassis Specifications" lists system power specifications, including input voltage and operating-frequency ranges.

Caution To avoid problems or damage to the switch, do not mix DC-input power supplies with AC-input power supplies in individual switches.

The following warning applies to AC power supplies:

Warning This product relies on the building installation for short-circuit (overcurrent) protection. Ensure that a fuse or circuit breaker no larger than 120 VAC, 15A U.S. (240 VAC, 10A international) is used on the phase conductors (all current-carrying conductors).

Note In Germany only, the electrical rating is 240 VAC and 16A.

The following warnings and cautions apply to DC power supplies:

Warning This product relies on the building's installation for short-circuit (overcurrent) protection. Ensure that a Listed and Certified fuse or circuit breaker no larger than 60 VDC, 15 A is used on all current-carrying conductors.
Warning A readily accessible two-poled disconnect device must be incorporated in the fixed wiring.
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit. To ensure that all power is off, locate the circuit breaker on the panel board that services the DC circuit, switch the circuit breaker to the off position, and tape the switch handle of the circuit breaker in the off position.
Warning Care must be given to connecting units to the supply circuit so that wiring is not overloaded.

Before connecting each unit, note its power consumption rating in Table B-1 in the appendix "Chassis Specifications."

Warning This equipment is intended to be grounded. Ensure that the host is connected to earth ground during normal use.

Interference Considerations

When wires are run for any significant distance in an electromagnetic field, interference can occur between the field and the signals on the wires. This fact has two implications for the construction of plant wiring:


Note To predict and remedy strong EMI, you might need to consult RFI experts.

Refer to the publications Processor Installation Guide and ATM Port Adapter Installation Guide for detailed interface cabling information.

Equipment Racks

A standard rack-mount kit is provided for mounting the switch in a standard 19-inch (48 cm) equipment rack. The rack-mount kit is not suitable for use with telco-type equipment racks, or those with obstructions (such as a power strip) that could impair access to the port adapters and power supplies. Figure 2-3 shows the chassis footprint and outer dimensions.


Figure 2-3: Chassis Footprint and Outer Dimensions


To use the standard rack-mount kit, your equipment rack must meet the following requirements:

When planning your rack installation, consider the following guidelines:

If you plan to use an equipment shelf, ensure that the shelf is constructed to support the weight and dimensions of the chassis. Figure 2-3 shows the chassis footprint, which you need if you are designing a customized shelf.

Caution Never install the switch in an enclosed rack that is not properly ventilated
or air-conditioned.
Warning To prevent overheating the switch, do not operate it in an area that exceeds the maximum recommended ambient temperature of 104ºF (40ºC). To prevent airflow restriction, allow at least 3 inches (7.6 cm) of clearance around the ventilation openings.
Warning To prevent bodily injury when mounting or servicing the unit in a rack, you must take special precautions to ensure that the system remains stable.

The following guidelines are provided to ensure your safety:

In addition to the preceding guidelines, review the precautions for avoiding overtemperature conditions in the section "Equipment Rack Ventilation" later in this chapter.


Figure 2-4: Installing the Chassis in the Rack


Site Environment

The switch operates as a standalone system mounted in a rack in a secure wiring closet. It requires a dry, clean, well-ventilated, air-conditioned environment. An internal fan assembly pulls cooling air through the chassis from the front and right side (intake) to the rear and left side (exhaust). (See Figure 2-4.) The flow of ambient air must be maintained to ensure normal operation. If the airflow is blocked or restricted, or if the intake air is too warm, an overtemperature condition can occur. Under extreme conditions, the environmental monitor can shut down the system to protect the system components.

To ensure normal operation and avoid unnecessary maintenance, plan your site configuration and prepare your site before installation. After installation, make sure the site maintains an ambient temperature of 32 to 104ºF (0 to 40ºC), and keep the area around the chassis as free from dust as possible.


Figure 2-5: Internal Airflow


If the room temperature exceeds 104ºF (40ºC), the air temperature inside the chassis could be too high. Any of the following can inhibit airflow and cause overheating:

Multiple switches can be rack-mounted with little or no clearance above and below the chassis. When mounting a switch in a rack with other equipment or when placing a switch on the floor adjacent to other equipment, ensure that the exhaust from other equipment does not blow into the intake vent (lower front panel) of the switch.

Table 2-1 lists the operating and nonoperating environmental site requirements. To maintain normal operation and ensure high system availability, maintain an ambient temperature and clean power at your site. The switch operates in the ranges listed in Table 2-1; however, a measurement that is approaching the minimum or maximum of a range indicates a potential problem. You can maintain normal operation by anticipating and correcting environmental anomalies before they exceed the maximum operating range.


Table 2-1: Specifications for Operating and Nonoperating Environments
Environment Minimum Maximum

Temperature, ambient operating

32ºF (0ºC)

104ºF (40ºC)

Temperature, ambient nonoperating and storage

-4ºF (-20ºC)

149ºF (65ºC)

Humidity (RH), ambient (noncondensing) operating

10%

90%

Humidity (RH), ambient (noncondensing) nonoperating and storage

5%

95%

Altitude, operating and nonoperating

Sea level

10,000 ft. (3050 m)

Vibration, operating

5-200 Hz, 0.5 g (1 oct./min.)

---

Vibration, nonoperating

5-200 Hz, 1 g (1 oct./min.)
200-500 Hz, 2 g (1 oct./min.)

---

Site Configuration Guidelines

Planning the proper location and layout of your equipment rack or wiring closet is essential for successful system operation. Equipment placed too close together or inadequately ventilated can cause system overtemperature conditions. In addition, chassis panels made inaccessible by poor equipment placement can make maintenance difficult. Follow these general precautions when planning your equipment locations and connections:

Equipment Rack Ventilation

If you plan to install the switch in an equipment rack, follow these precautions to avoid overtemperature conditions in addition to the guidelines that are provided in the section "Equipment Racks" earlier in this chapter:

Power

Take the following precautions when planning power connections to the switch:

Network Connections

When preparing your site for network connections to the switch, consider these factors related to each type of interface:

Before installing the switch, make sure all the additional external equipment and cables are on hand.

Refer to the Processor Installation Guide and ATM Port Adapter Installation Guide publications for detailed port cabling information.

Rack-Mounting the ATM Switch

A rack-mount kit is included to mount the switch in a standard 19-inch (48.7 cm) equipment rack with two unobstructed outer posts.

The procedure for attaching the rack-mount kit and installing the switch in a wiring closet rack follows. Two or more people are needed to perform this procedure.

Be sure to provide at least three feet (one meter) of clearance behind the rack for maintenance. The intake and exhaust ports for cooling air are located on the front, rear, and both sides of the chassis, so multiple switches can be stacked with little or no clearance in a rack. The chassis is 10.36 inches (25.9 cm) high.

Before rack-mounting the ATM switch, confirm that your rack-mount configuration conforms to the following criteria:

Caution Before you mount the switch in a rack, make sure that the rack is secure and in no danger of falling over, the area around the rack does not exceed a maximum ambient temperature of 104ºF (40ºC), and sufficient airflow exists around the rack.

Each switch power supply must have its own branch circuit connection with sufficient overcurrent protection and direct grounding to the branch circuit.

Warning Two people are required to lift the chassis. Grasp the chassis underneath the lower edge and lift with both hands. To prevent injury, keep your back straight and lift with your legs, not your back. To prevent damage to the chassis and components, never attempt to lift the chassis with the handles on the power supplies or on the interface modules, or by the plastic panels on the front of the chassis. These handles were not designed to support the weight of the chassis.

Refer to the section "Safely Lifting the Chassis" earlier in this chapter for more information about lifting the switch chassis.

Tools for Installation

You need the following tools and equipment to install the chassis:

If you are installing the chassis in a rack, you also need the following:

Installing the L Brackets

The rack-mount kit is for a standard 19-inch (48.7 cm) rack with a minimum depth (between the front and rear mounting posts) of 19.25 inches (39.4 cm) and a maximum depth of 32 inches (82 cm). The width between the two front equipment mounting strips (left front and right front) must be at least 17.75 inches (45.5 cm). Two L brackets (which you attach to either the front or back of the chassis) and the mounting posts connect the chassis to the rack.

Some equipment racks provide a power strip along the length of one of the rear posts. If your rack has this feature, consider the position of the strip when planning fastener points and, before you install the L brackets on the chassis, determine whether you are going to install the chassis from the front or the rear of the rack.


Note It is important that the front of the rack be unobstructed. This kit is not suitable for use with other racks, such as telco-type equipment racks, or those with obstructions, such as a power strip. Access to the switch modules and power supplies must be unimpaired.

Take the following steps to attach the two L brackets to the switch chassis:

Step 1 Place the chassis on the floor or on a sturdy table as close as possible to the rack with clearance to allow you to move around the chassis.

Step 2 Use a tape measure to measure the depth of the rack. Measure from the outside of the front mounting posts to the outside of the rear mounting strip. The depth must be at least 19.25 inches (49.4 cm), but not greater than 32 inches (81.2 cm).

Step 3 Measure the space between the inner edges of the left front and right front mounting posts to ensure that it is 17.75 inches (45 cm) wide. (The chassis is 17.25 inches [43 cm] wide and must fit between the mounting posts.)

Step 4 Depending on your installation, remove the six cover attachment screws from either the front or the rear of the switch. (See Figure 2-4.)


Figure 2-6: Attaching the L Brackets


Step 5 Attach the left and right L brackets using the six M4 Phillips countersunk-head screws provided in the rack-mount kit.

Step 6 Attach the left and right cable guides, if needed, using the six M3 Phillips
flat-head screws provided in the cable mount bracket kit. (See
Figure 2-4.)


Figure 2-7: Attaching the Cable Guides



Note No shelf is required with this assembly; the L brackets support the chassis in the rack.

Installing the Chassis in the Rack

The L brackets attach the chassis to the front mounting posts. You can mount the L brackets on either the front or rear of the chassis.

Warning To prevent bodily injury when mounting or servicing this unit in a rack, you must take special precautions to ensure that the system remains stable.

The following guidelines are provided to ensure your safety:

Warning Two people are required to lift the chassis. Grasp the chassis underneath the lower edge and lift with both hands. To prevent injury, keep your back straight and lift with your legs, not your back. To prevent damage to the chassis and components, never attempt to lift the chassis with the handles on the power supplies or on the interface modules, or by the plastic panels on the front of the chassis. These handles were not designed to support the weight of the chassis.

Follow these steps to install the switch in an open rack that allows you to slide the chassis in from the front:


Note Three people are required to perform this procedure.

Step 1 While referring to Figure 2-8, with a person positioned at either side of the chassis, grasp the bottom edge of the chassis with one hand near the front and the other near the back. Slowly lift the chassis in unison. To prevent injury, avoid sudden twists or moves.

Step 2 Position the chassis in the rack as follows:


Figure 2-8: Installing the Switch in the Rack


Step 3 A third person should install the 10-32 x 3/4-inch slotted binder head or
12-24 x 3/4-inch Phillips-head mounting screws through the elongated holes in the L bracket and into the threaded holes in the mounting post.

Step 4 Use your tape measure and level to ensure that the chassis is installed straight and level.

Step 5 At the front of the chassis, perform the following steps:

Step 6 Make sure that your path to the rack is unobstructed.

The rack-mount installation is now complete.

Connecting Interface Cables

Refer to the Processor Installation Guide and ATM Port Adapter Installation Guide for detailed port cabling information.

Connecting AC or DC Power

Connect the AC-input or DC-input power supply using the information from the "Connecting AC Power" and "Connecting DC Power" sections in appendix A "Maintaining the ATM Switch."

After making the power supply connections, you are ready to apply the power and begin configuration of your ATM switch.

Confirming the Installation

If your system has problems starting up, use the information in this section to help isolate the cause. Problems with the initial startup are usually caused by an interface processor or power supply that has become dislodged from the backplane or chassis power connector. Although overtemperature conditions rarely occur at initial startup, the environmental monitoring functions are included because they also monitor DC line voltages. This publication covers the system hardware installation only.

At the initial system boot, verify the following:

When all of these conditions are met, the hardware installation is complete. If the startup sequence fails, use the procedures in this chapter to isolate and, if possible, resolve the problem.

If you are unable to easily solve the problem, contact a customer service representative for assistance and further instructions. To help your service provider assist you, gather the following information before you call:

Diagnostics

The power-up or hardware reset diagnostics provide the information you need to analyze the ATM switch hardware. The switch stores the test results in memory, and you can view them using the show diag power-on command. If an error is detected during the test, the processor card status LED turns red.

Troubleshooting Flowchart

The flowchart in Figure 2-9 helps you determine which component of your switch might have malfunctioned.


Note Refer to the Processor Installation Guide and ATM Port Adapter Installation Guide for detailed processor card and port adapter LED information.

Figure 2-9: Troubleshooting Flowchart



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Posted: Mon May 8 19:36:22 PDT 2000
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