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Installing the LightStream 1010 ATM Switch Chassis

Installing the LightStream 1010 ATM Switch Chassis

This chapter describes the procedures for rack-mounting, connecting the cables, and powering up the LightStream  1010 ATM switch at your site.

Caution Before installing the chassis in a rack, read the section "Safety Recommendations" in this chapter to become familiar with the proper site and environmental conditions. Failure to read and follow these guidelines can lead to an unsuccessful installation and possible damage to the system and components.

Preparing for Installation

This section describes the equipment and site requirements for installing the LightStream  1010 ATM switch chassis. Instructions for unpacking the system and additional equipment are provided in the document Unpacking Instructions, which is attached to the outside of the shipping container.

This section includes information about the following preinstallation requirements:

Warning Read the installation instructions before you connect the system to its power source.
Warning Only trained and qualified personnel should be allowed to install or replace this equipment.

Safety Recommendations

The following guidelines help verify your safety and protect the equipment. This list is not inclusive of all potentially hazardous situations that may arise as you install the switch, so be alert.

Never wear loose clothing, jewelry (including rings and chains), or other items that could get caught in the chassis. Fasten your tie or scarf and sleeves.

Warning Metal objects heat up when connected to power and ground, and can cause serious burns.
Warning Before working on a system that has an on/off switch, turn OFF the power and unplug the power cord.
Warning This unit might have more than one power cord. To reduce the risk of electric shock, disconnect the two power supply cords before servicing the unit.

Safely Lifting the Chassis

The switch chassis weighs 32  pounds (13.6  kilograms) when empty (no port adapter modules [PAMs] or power supplies installed) and 67  pounds (30  kilograms) with two power supplies and PAM carriers installed. The chassis is not intended to be moved frequently. Before you install the switch, verify that your site is properly prepared so you can avoid having to move the chassis later to accommodate power sources and network connections.

Two people are required to lift the chassis. Whenever you lift the chassis or any heavy object, follow these guidelines:


Figure 2-1: Unsafe Lifting Practice


Ensuring Safety with Electricity

The carrier modules (CMs), PAMs, and redundant (second) power supplies are designed to be removed and replaced while the system is operating, without presenting an electrical hazard or risking damage to the system. Before removing a redundant power supply, verify that the first supply is powered on and that the powered supply being removed is powered off. However, you must shut down the system before removing or replacing the ATM Switch Processor (ASP).

Never install equipment that appears to be damaged.

Use the following basic guidelines when working with any electrical equipment:

In addition, use the guidelines that follow when working with any equipment that is disconnected from a power source but still connected to telephone wiring or other network cabling.

Warning Do not work on the system or connect or disconnect cables during periods of lightning activity.

Preventing Electrostatic Discharge Damage

Electrostatic discharge (ESD) damage, which occurs when electronic cards or components are improperly handled, can result in complete or intermittent failures. The ASP and PAMs each consist of a printed circuit card that is fixed in a metal carrier. Electromagnetic interference (EMI) shielding and connectors are integral components of the carrier. Handle the carriers by the carrier edges only; never touch the cards or connector pins. Although the metal carrier helps to protect the cards from ESD, use a preventive antistatic strap whenever you handle the ASP or PAMs.

Caution Always tighten the captive installation screws on the ASP and PAMs when you are installing them. These screws prevent accidental removal of the ASP, CMs, and PAMs, provide proper grounding for the system, and help to ensure that the bus connectors are properly seated in the backplane.

The following guidelines help prevent ESD damage:


Figure 2-2: Placement of Electrostatic Discharge Wrist Strap


Caution For safety, periodically check the resistance value of the antistatic strap. The measurement should be between 1 and 10 megohms (Mohms).

Site Requirements

This section discusses the site environment requirements for power, wiring, equipment, environment, and configuration for the switch chassis.

AC and DC Power

The 376W, AC-input AC power supply uses a power factor corrector (PFC) that allows it to operate on input voltage and current within the ranges of 100 to 240 VAC and 47 to 63  Hz.

The 376W, DC power supply operates with a minimum of 3.5A and a maximum of 70A at +5V.

A second, identical power supply is also present in a chassis configured with the redundant power option. Redundant power ensures that power to the chassis continues uninterrupted in the event that one power supply fails. It also provides uninterrupted power in the event that one power line fails; but in this case the redundant power supply operates only if the power supplies are connected to separate input lines. Table B-1 in the appendix "System Chassis Specifications" lists system power specifications, including input voltage and operating-frequency ranges.

Caution To avoid problems or damage to the switch, do not mix DC-input power supplies with AC-input power supplies in individual switches.

The following warning applies to AC power supplies:

Warning This product relies on the building's installation for short-circuit (overcurrent) protection. Ensure that a fuse or circuit breaker no larger than 120  VAC, 15A  U.S. (240  VAC, 10A international) is used on the phase conductors (all current-carrying conductors).

Note In Germany only, the electrical rating is 240 VAC and 16A.

The following warnings and cautions apply to DC power supplies:

Caution This product relies on protective devices in the building installation for protection against short-circuit overcurrent, and earth faults. Ensure that a fuse or circuit breaker no larger than 48 VDC, 20A is provided for the 48 VDC source in the United States and Canada (60 VDC, 15A for the 60 VDC internationally).
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit. To ensure that all power is OFF, locate the circuit breaker on the panel board that services the DC circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the circuit breaker in the OFF position.
Warning Care must be given to connecting units to the supply circuit so that wiring is not overloaded.

Before connecting each unit, note its power consumption rating in Table B-1 in the appendix "System Chassis Specifications."

Caution The power outlet must be installed near the equipment and must be easily accessible.
Warning This equipment is intended to be grounded. Ensure that the host is connected to earth ground during normal use.

Interference Considerations

When wires are run for any significant distance in an electromagnetic field, interference can occur between the field and the signals on the wires. This fact has two implications for the construction of plant wiring:


Note To predict and remedy strong EMI, you might need to consult RFI experts.

Refer to the publications LightStream  1010 ATM Switch ASP Installation Guide and LightStream  1010 ATM Switch PAM Installation Guide for detailed interface cabling information.

Equipment Racks

A standard rack-mount kit is provided for mounting the switch in a standard 19-inch (48  cm) equipment rack. The rack-mount kit is not suitable for use with telco-type equipment racks, or those with obstructions (such as a power strip) that could impair access to the PAMs and power supplies. Figure 2-3 shows the chassis footprint and outer dimensions.


Figure 2-3: Chassis Footprint and Outer Dimensions


To use the standard rack-mount kit, your equipment rack must meet the following requirements:

When planning your rack installation, consider the following guidelines:

Ensure that the shelf is constructed to support the weight and dimensions of the chassis, if you plan to use an equipment shelf. Figure 2-3 shows the chassis footprint, which you need if you are designing a customized shelf.

Caution Never install the switch in an enclosed rack that is not properly ventilated or air- conditioned.
Warning To prevent overheating the switch, do not operate it in an area that exceeds the maximum recommended ambient temperature of 104ºF (40ºC). To prevent airflow restriction, allow at least 3 inches (7.6 cm) of clearance around the ventilation openings.
Warning To prevent bodily injury when mounting or servicing the unit in a rack, you must take special precautions to ensure that the system remains stable.

The following guidelines are provided to ensure your safety:

In addition to the preceding guidelines, review the precautions for avoiding over-temperature conditions in the section "Equipment Rack Ventilation" later in this chapter.


Figure 2-4: Installing the Switch in the Rack


Site Environment

The switch operates as a standalone system mounted in a rack in a secure wiring closet. It requires a dry, clean, well-ventilated, air-conditioned environment. An internal fan assembly pulls cooling air through the chassis from the front and right side (intake) to the rear and left side (exhaust). (See Figure 2-5.) The flow of ambient air must be maintained to ensure normal operation. If the airflow is blocked or restricted, or if the intake air is too warm, an over-temperature condition can occur. Under extreme conditions, the environmental monitor can shut down the system to protect the system components.

To ensure normal operation and avoid unnecessary maintenance, plan your site configuration and prepare your site before installation. After installation, make sure the site maintains an ambient temperature of 32 to 104ºF (0 to 40ºC), and keep the area around the chassis as free from dust as possible. For a description of the environmental monitor and status levels, refer to the section "Environmental Monitoring Functions" in the chapter "Overview of the LightStream 1010 ATM Switch."


Figure 2-5: Internal Airflow


If the room temperature exceeds 104ºF (40ºC), the air temperature inside the chassis could be too high. Any of the following can inhibit airflow and cause overheating:

Multiple switches can be rack-mounted with little or no clearance above and below the chassis. When mounting a switch in a rack with other equipment or when placing a switch on the floor adjacent to other equipment, ensure that the exhaust from other equipment does not blow into the intake vent (lower front panel) of the switch.

Table 2-1 lists the operating and nonoperating environmental site requirements. To maintain normal operation and ensure high system availability, maintain an ambient temperature and clean power at your site. The switch operates in the ranges listed in Table 2-1; however, a measurement that is approaching the minimum or maximum of a range indicates a potential problem. You can maintain normal operation by anticipating and correcting environmental anomalies before they exceed the maximum operating range.


Table 2-1: Specifications for Operating and Nonoperating Environments
Minimum Maximum

Temperature, ambient operating

32ºF (0ºC)

104ºF (40ºC)

Temperature, ambient nonoperating and storage

-4ºF (-20ºC)

149ºF (65ºC)

Humidity (RH), ambient (noncondensing) operating

10%

90%

Humidity (RH), ambient (noncondensing) nonoperating and storage

5%

95%

Altitude, operating and nonoperating

Sea level

10,000 ft. (3050 m)

Vibration, operating

5-200 Hz, 0.5 g (1 oct./min.)

Vibration, nonoperating

5-200 Hz, 1 g (1 oct./min.)
200-500 Hz, 2 g (1 oct./min.)

Site Configuration Guidelines

Planning the proper location and layout of your equipment rack or wiring closet is essential for successful system operation. Equipment placed too close together or inadequately ventilated can cause system over-temperature conditions. In addition, chassis panels made inaccessible by poor equipment placement can make maintenance difficult. Follow these general precautions when planning your equipment locations and connections:

Equipment Rack Ventilation

If you plan to install the switch in an equipment rack, follow these precautions to avoid over-temperature conditions in addition to the guidelines that are provided in the section "Equipment Racks" earlier in this chapter:

For a functional description of the environmental monitor and the status levels, refer to the section "Environmental Monitoring Functions" in the chapter "Overview of the LightStream 1010 ATM Switch."

Power

Take the following precautions when planning power connections to the switch:

Network Connections

When preparing your site for network connections to the switch, consider these factors related to each type of interface:

Before installing the switch, make sure all the additional external equipment and cables are on hand.

Refer to the LightStream  1010 ATM Switch ASP Installation Guide and LightStream  1010 ATM Switch PAM Installation Guide publications for detailed port cabling information.

Checking the System Contents

Unpacking instructions are provided in the document Unpacking Instructions, which is attached to the outside of the shipping container. Once you have read the unpacking instructions and followed the procedures to unpack your LightStream  1010 ATM switch, refer to the Switch Component Checklist in the appendix "Configuration Worksheets" to verify the contents of the shipping container.

Follow these steps to check the contents of your LightStream  1010 ATM switch package:

Step 1 Check the contents of the accessory box(es) against the Switch Component Checklist and the packing slip, and verify that you received all listed equipment, including the following:

Step 2 Check the PAMs in each slot. Verify that the configuration matches the packing list and that all the interfaces are included.

Step 3 Complete the Port Configuration Worksheet in the appendix "Configuration Worksheets."


Note Refer to the Site Log in the appendix "Configuration Worksheets" when you perform maintenance on your switch.

Proceed to the section "Rack-Mounting the Switch" later in this chapter to continue with the installation.

Repacking the System

The following instructions describe repacking the switch using the original packaging material, if you need to return or move the switch.

Step 1 Set the switch in the bottom pallet. (See Figure 2-6.)

Step 2 Place the top packing material over the top of the switch.

Step 3 Place the accessory box(es) on the top packing material.

Step 4 Place the outside carton over the entire package.

Step 5 Fold the outside carton down over the top of the accessory box(es) and seal with packing tape.


Figure 2-6: LightStream  1010 ATM Switch Packing Material


Step 6 Wrap two packaging straps tightly around the top and bottom of the package to hold the outside carton and the bottom pallet together. (See Figure 2-7.)


Figure 2-7: LightStream  1010 ATM Switch Final Package



Note Do not use tape to hold the outside carton to the bottom pallet. Packaging straps must be added to hold the entire package together and to add strength to the package.

Rack-Mounting the Switch

A rack-mount kit is included for mounting the switch in a standard 19-inch (48.7 cm) equipment rack with two unobstructed outer posts.

The procedure for attaching the rack-mount kit and installing the switch in a wiring closet rack follows. Two or more people are needed to perform this procedure.

Be sure to provide at least three feet (one meter) of clearance behind the rack for maintenance. The intake and exhaust ports for cooling air are located on the front, rear, and both sides of the chassis, so multiple switches can be stacked with little or no clearance in a rack. The chassis is 10.36 inches (25.9 cm) high.

Before rack-mounting the LightStream  1010 ATM switch, confirm that your rack-mount configuration conforms to the following criteria:

Caution Before you mount the switch in a rack, make sure that the rack is secure and in no danger of falling over, the area around the rack does not exceed a maximum ambient temperature of 104ºF (40ºC), and sufficient airflow exists around the rack.

Each switch power supply must have its own branch circuit connection with sufficient overcurrent protection and direct grounding to the branch circuit.

Warning Two people are required to lift the chassis. Grasp the chassis underneath the lower edge and lift with both hands. To prevent injury, keep your back straight and lift with your legs, not your back. To prevent damage to the chassis and components, never attempt to lift the chassis with the handles on the power supplies or on the interface modules, or by the plastic panels on the front of the chassis. These handles were not designed to support the weight of the chassis.

Refer to the section "Safely Lifting the Chassis" earlier in this chapter for more information about lifting the switch chassis.

Tools for Installation

You need the following tools and equipment to install the chassis:

If you are installing the chassis in a rack, you also need the following:

Installing the L Brackets

The rack-mount kit is for a standard 19-inch (48.7 cm) rack with a minimum depth (between the front and rear mounting posts) of 19.25  inches (39.4 cm) and a maximum depth of 32  inches (82 cm). The width between the two front equipment mounting strips (left front and right front) must be at least 17.75 inches (45.5 cm). Two L brackets (which you attach to either the front or back of the chassis) and the mounting posts connect the chassis to the rack.

Some equipment racks provide a power strip along the length of one of the rear posts. If your rack has this feature, consider the position of the strip when planning fastener points and, before you install the L brackets on the chassis, determine whether you are going to install the chassis from the front or the rear of the rack.


Note It is important that the front of the rack be unobstructed. This kit is not suitable for use with other racks, such as telco-type equipment racks, or those with obstructions, such as a power strip. Access to the switch modules and power supplies must be unimpaired.

Take the following steps to attach the two L brackets to the switch chassis:

Step 1 Place the chassis on the floor or on a sturdy table as close as possible to the rack, with clearance to allow you to move around the chassis.

Step 2 Use a tape measure to measure the depth of the rack. Measure from the outside of the front mounting posts to the outside of the rear mounting strip. The depth must be at least 19.25  inches (49.4 cm), but not greater than 32  inches (81.2 cm).

Step 3 Measure the space between the inner edges of the left front and right front mounting posts to ensure that it is 17.75  inches (45 cm) wide. (The chassis is 17.25  inches [43 cm] wide and must fit between the mounting posts.)

Step 4 Open the rack-mount kit and refer to the component checklist in Table 2-2 to verify that all parts are included.


Table 2-2: Rack-Mount Kit Checklist
Quantity Part Description Received

2

L brackets (left and right)

6

M4 Phillips countersunk-head screws

8

12-24 x 3/4-inch Phillips binder-head screws

8

10-32 x 3/4-inch slotted binder-head screws

Step 5 Depending on your installation, remove the six cover attachment screws from either the front or the rear of the switch. (See Figure 2-8.)


Figure 2-8: Attaching the L Brackets


Step 6 Attach the left and right L brackets using the six M4 Phillips countersunk-head screws provided in the rack-mount kit.

Step 7 Attach the left and right cable guides, if needed, using the six M3 Phillips flat-head screws provided in the cable mount bracket kit. (See Figure 2-9.)


Figure 2-9: Attaching the Cable Guides



Note No shelf is required with this assembly; the L brackets support the chassis in the rack.

Installing the Chassis in the Rack

The L brackets attach the chassis to the front mounting posts. You can mount the L brackets on either the front or rear of the chassis.

Warning To prevent bodily injury when mounting or servicing this unit in a rack, you must take special precautions to ensure that the system remains stable. The following guidelines are provided to ensure your safety:
Warning Two people are required to lift the chassis. Grasp the chassis underneath the lower edge and lift with both hands. To prevent injury, keep your back straight and lift with your legs, not your back. To prevent damage to the chassis and components, never attempt to lift the chassis with the handles on the power supplies or on the interface modules, or by the plastic panels on the front of the chassis. These handles were not designed to support the weight of the chassis.

Refer to the section "Safely Lifting the Chassis" earlier in this chapter.

Follow these steps to install the switch in an open rack that allows you to slide the chassis in from the front.


Note Three people are required to perform this procedure.

Step 1 While referring to Figure 2-10, with a person positioned at either side of the chassis, grasp the bottom edge of the chassis with one hand near the front and the other near the back. Slowly lift the chassis in unison. To prevent injury, avoid sudden twists or moves.

Step 2 Position the chassis in the rack as follows:


Figure 2-10: Installing the Switch in the Rack


Step 3 A third person should install the 10-32 x 3/4-inch slotted binder head or
12-24  x  3/4-inch Phillips-head mounting screws through the elongated holes in the L bracket and into the threaded holes in the mounting post.

Step 4 Use your tape measure and level to ensure that the chassis is installed straight and level.

Step 5 At the front of the chassis, perform the following steps:

Step 6 Make sure that your path to the rack is unobstructed.

The rack-mount installation is now complete.

Connecting Interface Cables

Refer to the LightStream  1010 ATM Switch ASP Installation Guide and LightStream  1010 ATM Switch PAM Installation Guide for detailed port cabling information.

Connecting AC or DC Power

Connect the AC-input or DC-input power supply using the information from the "Connecting AC Power" and "Connecting DC Power" sections in the chapter "Maintaining the LightStream 1010 ATM Switch."

After making the power supply connections, you are ready to apply the power and begin configuration of your LightStream  1010 ATM switch. Proceed to the next chapter, "Configuring the LightStream 1010 ATM Switch," to continue the chassis installation.

Confirming the Installation

If your system has problems starting up, use the information in this section to help isolate the cause. Problems with the initial startup are usually caused by an interface processor or power supply that has become dislodged from the backplane or chassis power connector. Although overtemperature conditions rarely occur at initial startup, the environmental monitoring functions are included because they also monitor DC line voltages. This publication covers the system hardware installation only. At the initial system boot, you should verify the following:

When all of these conditions are met, the hardware installation is complete, and you can proceed to the chapter "Configuring the LightStream 1010 ATM Switch." If the startup sequence fails before these conditions are met, use the procedures in this chapter to isolate and, if possible, resolve the problem.

If you are unable to easily solve the problem, contact a customer service representative for assistance and further instructions. To help your service provider assist you, gather the following information before you call:

Diagnostics

The power-up or hardware reset diagnostics provide the information you need to analyze the LightStream  1010 ATM switch hardware. The switch stores the test results in memory, and you can view them using the show diag power-on command. If an error is detected during the test, the ASP status LED turns red. The watchdog timer timeout or software warm-start may run minimum diagnostics.

If a failure occurs, an "F" is inserted instead of the period (.) that indicates the test passed. In this example, power supply two (PS2) failed the power-on diagnostics test.

An example of a power-on diagnostics display follows:

Switch# show diag power-on
LS1010 Power-on Diagnostics Status (.=Pass,F=Fail,U=Unknown,N=Not Applicable)
-----------------------------------------------------------------------------
   Last Power-on Date: 96/06/12   Time: 06:33:44
 
   BOOTFLASH:  .   PCMCIA-Slot0: N   PCMCIA-Slot1: N
   CPU-IDPROM: .   FCard-IDPROM: .   NVRAM-Config: .
   SRAM:       .   DRAM:         .
 
   PS1:        .   PS2:          F   PS (12V):     .
   FAN:        .   Temperature:  .   Bkp-IDPROM:   .
 
   MMC-Switch Access: .              Accordian Access: .
   LUT: .   ITT: .   OPT: .   OTT: .   STK: .   LNK: .   ATTR: .   Queue: .
   Cell-Memory:  .
 
   Feature-Card Access: .
   ICC: .   OCC: .   OQP: .   OQE: .   CC:  .   RT:  .
   TM0: .   TM1: .   TMC: .   IT:  .   LT:  .   RR:  .   ABR: .
 
Access/Interrupt/Loopback/CPU-MCast/Port-MCast/FC-MCast/FC-TMCC Test Status:
Ports                      0         1         2         3
----------------------------------------------------------------------------
PAM 0/0 (622SM)         .......      N         N         N
PAM 0/1 (622SM)         .......      N         N         N
PAM 1/0 (155UTP)        .......   .......   .......   .......   
PAM 1/1 (155MM)         .......   .......   .......   .......   
 
   Ethernet-port Access:   .         Ethernet-port CAM-Access: .
   Ethernet-port Loopback: .         Ethernet-port Loadgen:    .

Troubleshooting Flowchart

The flowchart in Figure 2-11 helps you determine which component of your switch might have malfunctioned.


Figure 2-11: Troubleshooting Flowchart



Note Refer to the LightStream  1010 ATM Switch ASP Installation Guide and LightStream  1010 ATM Switch PAM Installation Guide for detailed ASP and PAM LED information.


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