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To install and configure the Cisco 6510 Service Selection Gateway (Cisco 6510) hardware, you need an ASCII terminal or a computer with serial communications software installed and running.
Follow these guidelines to ensure general safety:
For instructions on installing the Cisco 6510 software, refer to the Cisco 6510 Service Selection Gateway Software Installation and Configuration Guide.
Warning 
Do not work on the system or connect or disconnect cables during periods of lightning activity.
Warning
Do not touch the power supply when the power cord is connected. For systems with a power switch, line voltages are present within the power supply even when the power switch is off and the power cord is connected. For systems without a power switch, line voltages are present within the power supply when the power cord is connected.
Warning
Read the installation instructions before you connect the system to its power source.
Warning
This equipment is intended to be grounded. Ensure that the host is connected to earth ground during normal use.
Warning
Ultimate disposal of this product should be handled according to all national laws and regulations.
Warning
Before working on equipment that is connected to power lines, remove jewelry (including rings, necklaces, and watches). Metal objects will heat up when connected to power and ground and can cause serious burns or weld the metal object to the terminals.
Select from the following:
Figure 1-1 and Figure 1-2 show the front and back of the Cisco 6510.
| Warning This product relies on the building's installation for short-circuit (overcurrent) protection. Ensure that a fuse or circuit breaker no larger than 120 VAC, 15A U.S. (240 VAC, 10A international) is used on the phase conductors (all current-carrying conductors). |
| Warning The device is designed to work with TN power systems. |
Install the AC model of the Cisco 6510 as follows:
Step 1 Unpack the Cisco 6510 and place it in your equipment rack or on a level surface.
Step 2 Connect the power cord to the Cisco 6510 and plug it in.
Step 3 Continue to the "Cisco 6510 Installation (All Models)" section.
This section describes how to install the DC model of the Cisco 6510.
Warning
A readily accessible two-poled disconnect device must be incorporated in the fixed wiring.
The following tools and equipment are needed for this procedure:
Step 1 Read the Regulatory Compliance and Safety Information for the Cisco 6510 Service Selection Gateway to learn about important safety notices and compliance parameters. This document is supplied with your Cisco 6510 Service Selection Gateway.
Step 2 Unpack the Cisco 6510 and place it in your equipment rack or on a level surface.
Step 3 Assure the Cisco 6510 is turned OFF.
Step 4 Assure the 48 VDC power can supply 15A of current.
Step 5 Assure the power is supplied through a 15A circuit breaker and that the circuit breaker is turned OFF.
| Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit. To ensure that all power is OFF, locate the circuit breaker on the panel board that services the DC circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the circuit breaker in the OFF position. |
Step 6 Assure an earth ground is available.
Step 7 Assure that the power cable has three 10 to 14 AWG wires for making positive, negative, and ground connections.
Step 8 Determine a path from the circuit breaker to the 48 VDC connector on the Cisco 6510, and then measure and record the path distance.
Step 9 Determine a path from the earth ground supplied by your facility to the back panel on the Cisco 6510, and then measure and record the path distance.
Step 1 Cut the ground cable to the length required.
Step 2 Using a connection approved by the National Electric Code, attach one end of the ground cable to your facility's earth ground.
Step 3 Using the path determined for your ground cable, thread the other end of the cable to the back panel of the Cisco 6510.
Step 4 Attach the 2-hole copper barrel lug to the end of the ground cable, then use two 10/32-inch nuts to connect the lug to the back of the Cisco 6510 as shown in Figure 1-3.
Step 5 Cut the power cable to the length required.
Step 6 From one end of the power cable, appropriately strip 3/8 of an inch of insulation from the wires.
Step 7 Connect the power cable to the Cisco 6510 by fastening the stripped end to the 48 VDC connector as shown in Figure 1-4.
| Caution Note the wire colors used for making the positive, negative, and ground connections. Use the same color assignment for the connection at the circuit breaker. |
| Warning The illustration shows the DC power supply terminal block. Wire the DC power supply using the appropriate lugs at the wiring end, as illustrated. The proper wiring sequence is ground to ground, positive to positive, and negative to negative. Note that the ground wire should always be connected first and disconnected last. |
Step 8 Using the path determined for your power cable, thread the other end of the cable to the 15A circuit breaker.
Step 9 Appropriately dress the end of the power cable so that it can be connected to the 15A circuit breaker.
Step 10 Make sure the circuit breaker is in the OFF position.
Step 11 Connect the dressed end of the power cable to the circuit breaker.
| Caution Make sure the wire colors used for making the positive, negative, and ground connections are the same color assignments used on the Cisco 6510's 48 VDC connector. |
Step 12 Switch the circuit breaker to the ON position.
| Warning After wiring the DC power supply, remove the tape from the circuit breaker switch handle and reinstate power by moving the handle of the circuit breaker to the ON position. |
Step 13 Continue to the "Cisco 6510 Installation (All Models)" section.
After connecting power to the Cisco 6510, complete the following steps:
Step 1 If it is not already assembled, assemble the console cable.
The console cable consists of three components:
Step 2 Connect one end of the console cable to the Cisco 6510 DB-9 console port.
Step 3 Connect the other end of the Cisco 6510 console cable to the DB-25 or DB-9 connector on your ASCII terminal or computer. Use a gender adapter if necessary (gender adapter not provided).
Figure 1-5 shows the serial cables provided with the Cisco 6510.
Step 4 Configure the serial port in your computer or terminal with these settings: 9600 baud, 8 data bits, no parity, and 1 stop bit; that is, set 9600, 8-N-1. Make sure that your communications software is running.
Step 5 If you are configuring the Cisco 6510 for failover, obtain a DB-15-to-DB-15 failover cable from Cisco.
The order number for the failover cable is CAB-FO-SSG6510=.
Connect the end of the cable labeled Primary to the failover port at the lower right of the active unit's front panel and the end of the cable labeled Secondary to the failover port of the standby unit.
Figure 1-6 shows two Cisco 6510s connected with a failover cable.
Step 6 Turn ON the power switch (see Figure 1-2). Because the Cisco 6510 ships with its software already in Flash memory, the Cisco 6510 can boot without a system disk.
As the Cisco 6510 boots, messages similar to the following appear on your computer or terminal:
Step 7 Connect the network cable from the hub or switch connected to the host network to the network interface connections for interface card 0 (the far left card) on the front of the Cisco 6510.
Step 8 Connect the network cable from the router on the remainder of your network to interface card 2 on the front of the Cisco 6510 (the far right card).
| Caution The Cisco 6510 must see all network traffic to make sure that the translation of IP headers occurs in both directions. You cannot allow any traffic to bypass the Cisco 6510. |
You are ready to configure the Cisco 6510 as described in Chapter 2 of the Cisco 6510 Service Selection Gateway Software Installation and Configuration Guide, "Installing and Configuring the Cisco 6510 Software."
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